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Lead sled

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In automotive usage, a lead sled is a standard production automobile with a body heavily modified in particular ways (see below); especially, though not exclusively, a 1949, 1950 or 1951 model year Ford 'Shoebox' or Mercury Eight car. In the name, "lead" (as in the heavy metal) refers to the use of lead as a bodyfiller in early days, and "sled" refers to the lowering of the vehicle, giving these vehicles the appearance that they were "slip sliding" down the highway.

Period auto body repair, by an auto body mechanic used to be achieved through a combination of re-shaping sheet metal using specialist hand tools and the application of molten lead to damaged body panels, fulfilling the role of more modern polyester fillers.

The same techniques were also used in high end low volume car production (coachbuilding) and adopted for aftermarket hot rodding body panel modifications.

Given that lead is toxic, the effective management of health hazards arising from autobody work with this material must include the exposure realms of fumes and dusts.[1]

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1949 Ford

1949 Ford

The 1949 Ford is a line of cars produced by Ford from the 1949 to 1951 model years. The successor to the prewar 1941 Ford, the model line was the first full-size Ford designed after World War II, becoming the first Ford car line released after the deaths of Edsel Ford and Henry Ford. From 1946 to 1948, each of the American Big Three concentrated on the restoration of car production, offering updated versions of their 1941-1942 model lines. Released in June 1948, the 1949 Ford was the first major "postwar" American car line, beating Chevrolet to market by six months and Plymouth by nine.

Lead

Lead

Lead is a chemical element with the symbol Pb and atomic number 82. It is a heavy metal that is denser than most common materials. Lead is soft and malleable, and also has a relatively low melting point. When freshly cut, lead is a shiny gray with a hint of blue. It tarnishes to a dull gray color when exposed to air. Lead has the highest atomic number of any stable element and three of its isotopes are endpoints of major nuclear decay chains of heavier elements. Lead is toxic, even in small amounts, especially to children.

Panel beater

Panel beater

Panel beater or panelbeater is a term used in some Commonwealth countries to describe a person who repairs vehicle bodies back to their factory state after having been damaged. In the United States and Canada, the same job is done by an auto body mechanic.

Hot rod

Hot rod

Hot rods are typically American cars that might be old, classic, or modern and that have been rebuilt or modified with large engines optimized for speed and acceleration. One definition is: "a car that's been stripped down, souped up and made to go much faster." However, there is no definition of the term that is universally accepted and the term is attached to a wide range of vehicles. Most often they are individually designed and constructed using components from many makes of old or new cars, and are most prevalent in the United States and Canada. Many are intended for exhibition rather than for racing or everyday driving.

Automotive usage

In order to be classified as a “lead sled”, the vehicle was subjected to most, if not all, of the following body style modifications:

  • Chopped: cutting off the roof, shortening the pillars, and re-welding the roof back onto the car body
  • Channeled: cutting the underside of the body to lower the entire body on the frame
  • Sectioned: cutting a horizontal piece cut out of the body lengthwise, to reduce the beltline height
  • Frenched: recessing headlights, tail lights, license plates, and radio antennae into the body for an exotic look.
  • Emblem removal: all original manufacturer's emblems were removed as these were considered to detract from the vehicle. The thought was "anything that produces a hiccup, a bulge or extrudes from the body is not aerodynamic and detracts from the smooth appearance of the vehicle." The object of the builder is to make the body as smooth, sleek, and sexy as possible.
  1. commonly referred to as “nosed” for the hood and “decked” for the trunk.
  • Dechromed: all factory trim was removed as these dressings detracted from the lines of the car.
  • Drip rail removal: rain drip rails were removed from the roof as they detracted from the smoothness of the vehicle.
  • Shaved: door handles and locks were removed, because they detracted from the smoothness of the vehicle. Electric solenoids and switches were installed in inconspicuous places, typically under the rocker panels or side mirrors, to provide alternate means for opening the doors.

The entire process of removing badges, trim, and doorhandles was referred to as "shaving".

Grill modifications: the original grill was heavily modified, or substituted with the grill from a completely different make, model, and year car.

In the late 1940s and 1950s, plastic body filler and fiberglass did not exist. Instead, bar lead was used as a body filler. A true craftsman pulled and pushed out dents with body spoons, hammers and dollies until the sheet metal was as straight as they could get it. Any sheet metal that was still slightly wavy, the bodyman heated bars of lead and flowed the lead onto the body with an oxygen-acetylene torch similar to work done by a tin smith. The bars of lead were what we today call “solder” but were not the wire material we are familiar with today, typically sold for electrical or plumbing repairs. The lead bars or strips ranged anywhere from a quarter of an inch to one inch in width and several inches in length.

Lead craftsman call the process of melting the lead “running lead” and this is a highly specialized ancient trade passed from a master craftsman to an apprentice. An apprentice bodyman typically would remove the body part from the car and place it on a bench so as to have a fairly flat surface to flow the lead horizontally onto the body. In contrast, the master craftsman could control the heat of the lead in a vertical position without having to remove the body part, thereby saving time in performing the repair.

An apprentice bodyman most likely would have to grind and hand file the lead to a smooth finish for repainting. The master craftsman on the other hand did not have to grind and only had to hand file, if he had to perform any smoothing at all. The true craftsman controlled the flow of lead with his torch and most times could produce a satin finish without filing.

As time progressed, plastics such as "Bondo" were introduced to the market. These plastic body fillers are easier to work with and eventually replaced the use of lead in body repair.

Some common late model lead sleds are the 1949 Mercury, 50 Plymouth, 1949 Ford, and the 1959 Cadillac. These late model lead sleds and a play-on-words were the inspiration for the name of renowned custom car builder Bo Huff's Dead Sleds car club.[2]

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Chopping and channeling

Chopping and channeling

Chopping and channeling is a form of automobile customization in the "kustom kulture" and among hot rodders. The procedures are often combined, but can be performed separately. While chopping takes in only a car's pillars and windows, the more involved work of sectioning a car is carried out on the entire lower body.

Frenching (automobile)

Frenching (automobile)

Frenching is the act of recessing or moulding a headlight, taillight, antenna or number plate into a car body to give a smoother look to the vehicle. The name originates from the end result looking like a French cuff of a shirt sleeve, which has a ridge at the end. Also known as tunnelling, it is a common modification used on leadsleds and customs since the 1930s.

Debadging

Debadging

The term debadging refers to the process of removing the manufacturer's emblems from a vehicle. Common emblems to be removed include the manufacturer's logo as well as the emblems designating the model of the vehicle.

Solenoid

Solenoid

A solenoid is a type of electromagnet formed by a helical coil of wire whose length is substantially greater than its diameter, which generates a controlled magnetic field. The coil can produce a uniform magnetic field in a volume of space when an electric current is passed through it. The term solenoid was coined in 1823 by André-Marie Ampère.

Glossary of automotive design

Glossary of automotive design

A glossary of terms relating to automotive design.

Oxy-fuel welding and cutting

Oxy-fuel welding and cutting

Oxy-fuel welding and oxy-fuel cutting are processes that use fuel gases and oxygen to weld or cut metals. French engineers Edmond Fouché and Charles Picard became the first to develop oxygen-acetylene welding in 1903. Pure oxygen, instead of air, is used to increase the flame temperature to allow localised melting of the workpiece material in a room environment. A common propane/air flame burns at about 2,250 K, a propane/oxygen flame burns at about 2,526 K, an oxyhydrogen flame burns at 3,073 K and an acetylene/oxygen flame burns at about 3,773 K.

Bondo (putty)

Bondo (putty)

Bondo is a polyester putty product originally marketed as an automotive body filler. Nowadays the brand name is used by 3M for a line of American-made products for automotive, marine and household repairs. The term Bondo is trademarked by 3M, but is commonly used to refer to any brand of automotive repair putty due to its popularity. It is also used by sculptors.

Cadillac

Cadillac

The Cadillac Motor Car Division is a division of the American automobile manufacturer General Motors (GM) that designs and builds luxury vehicles. Its major markets are the United States, Canada, and China. Cadillac models are distributed in 34 additional markets worldwide. Cadillac automobiles are at the top of the luxury field within the United States. In 2019, Cadillac sold 390,458 vehicles worldwide, a record for the brand.

Word play

Word play

Word play or wordplay is a literary technique and a form of wit in which words used become the main subject of the work, primarily for the purpose of intended effect or amusement. Examples of word play include puns, phonetic mix-ups such as spoonerisms, obscure words and meanings, clever rhetorical excursions, oddly formed sentences, double entendres, and telling character names.

Bo Huff

Bo Huff

Gerald Douglas "Bo" Huff was an American custom car designer and an influential figure in the American Kustom Kulture and hot rod movement. He was known as the "Rockabilly King" in the American custom car scene for his promotion of Kustom Kulture lifestyle, rat rods, and custom cars, and was identified as one of the top 20th and early 21st century American custom car designers.

Car club

Car club

A car club or automotive enthusiast community is a group of people who share a common interest in motor vehicles. Car clubs are typically organized by enthusiasts around the type of vehicle, brand, or similar interest. Traditional car clubs were off-line organizations, but automotive on-line communities have flourished on the internet.

Other usages

Among aircraft nicknames, "lead sled" has also been used as a nickname for a variety of US military aircraft, including the F-4 Phantom, F3H Demon, F-84 Thunderjet, F-105 Thunderchief, and SR-71 Blackbird. In particular these airplanes tend to be large, heavy or very fast. Despite this, the airplane's maneuverability is relatively poor.[3] The F-105 gained this nickname during the Vietnam War. While the plane was fast in straight lines it was not very maneuverable, rendering it very vulnerable to enemy weapons.

Source: "Lead sled", Wikipedia, Wikimedia Foundation, (2023, March 16th), https://en.wikipedia.org/wiki/Lead_sled.

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References
  1. ^ "4.0 Controlling the Lead Hazard". Ontario Ministry of Labour, Training and Skills Development. Retrieved 2021-10-05.
  2. ^ Grinney-Colomban, Anne (10 June 2016). "Day Of The Dead Sleds". Car Kulture Deluxe. Retrieved 29 April 2022.
  3. ^ "Aircraft nicknames and designations". Aviation.ru. Archived from the original on 2011-09-26. Retrieved 2011-11-20.

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