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Engine configuration

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The engine configuration describes the fundamental operating principles by which internal combustion engines are categorized.

Piston engines are often categorized by their cylinder layout, valves and camshafts. Wankel engines are often categorized by the number of rotors present. Gas turbine engines are often categorized into turbojets, turbofans, turboprops and turboshafts.

Piston engines

1919 Napier Lion II aircraft engine with three cylinder banks
1919 Napier Lion II aircraft engine with three cylinder banks

Piston engines are usually designed with the cylinders in lines parallel to the crankshaft. It is called a straight engine (or 'inline engine') when the cylinders arranged in a single line.

Where the cylinders are arranged in two or more lines (such as in V engines or flat engines), each line of cylinders is referred to as a 'cylinder bank'. The angle between cylinder banks is called the 'bank angle'. Engines with multiple banks are shorter than straight engines and can be designed to cancel out the unbalanced forces from each bank, in order to reduce the vibration.

Most engines with four or less cylinders use a straight engine layout, and most engines with eight cylinders or more use a V engine layout. However, there are various exceptions to this, such as the straight-eight engines used by various luxury cars from 1919-1954,[1][2][3] V4 engines used by some marine outboard motors, V-twin and flat-twin engines used by motorcycles and flat-four engines used by various cars.

Single cylinder bank

1928-1942 Indian Four straight-4 motorcycle engine
1928-1942 Indian Four straight-4 motorcycle engine

Straight engines (also known as "inline engines") have all cylinders aligned in one row along the crankshaft with no offset. When a straight engine is mounted at an angle, it is sometimes called a "slant engine". Types of straight engines include:

Multiple cylinder banks

V engines

V6 engine
V6 engine

V engines (also known as "Vee engines") have the cylinders aligned in two separate planes or 'banks', so that they appear to be in a "V" when viewed along the axis of the crankshaft. Types of V engines include:

VR5 and VR6 engines use a narrow V angle and a single cylinder head.

Flat engines

Douglas flat-twin motorcycle engine
Douglas flat-twin motorcycle engine

Flat engines (also known as "horizontally-opposed" or "boxer" engines) have the cylinders arranged in two banks on either side of a single crankshaft. Types of flat engines include:

W engines

W engines have the cylinders in a configuration in which the cylinder banks resemble the letter W, in the same way those of a V engine resemble the letter V. Types of W engines include:

Other layouts

Radial engines have cylinders mounted radially around a central crankcase. Rotary engines have a similar configuration, except that the crankshaft is fixed and the cylinders rotate around it. (This is different from the Wankel engine configuration described below.) Radial and rotary engine designs were widely used in early aircraft engines.

U engines consist of two separate straight engines (complete with separate crankshafts) joined by gears or chains. Most U engines have four cylinders (i.e. two straight-two engines combined), such as square four engines and tandem twin engines. Similar to U engines, H engines consist of two separate flat engines joined by gears or chains. H engines have been produced with between 4 and 24 cylinders.

An opposed-piston engine is similar to a flat engine in that pairs of pistons are co-axial but rather than sharing a crankshaft, instead share a single combustion chamber per pair of pistons. The crankshaft configuration varies amongst opposed-engine designs. One layout has a flat/boxer engine at its center and adds an additional opposed-piston to each end so there are two pistons per cylinder on each side.

An X engine is essentially two V engines joined by a common crankshaft. A majority of these were existing V-12 engines converted into an X-24 configuration.

The Swashplate engine with the K-Cycle engine is where pairs of pistons are in an opposed configuration sharing a cylinder and combustion chamber.

A Delta engine has three (or its multiple) cylinders having opposing pistons, aligned in three separate planes or 'banks', so that they appear to be in a Δ when viewed along the axis of the main-shaft. An example of this type of layout is the Napier Deltic.

Discover more about Piston engines related topics

Napier Lion

Napier Lion

The Napier Lion is a 12-cylinder, petrol-fueled 'broad arrow' W12 configuration aircraft engine built by D. Napier & Son from 1917 until the 1930s. A number of advanced features made it the most powerful engine of its day and kept it in production long after other contemporary designs had been superseded. It is particularly well known for its use in a number of racing designs, for aircraft, boats and cars.

Cylinder (engine)

Cylinder (engine)

In a reciprocating engine, the cylinder is the space in which a piston travels.

Crankshaft

Crankshaft

A crankshaft is a mechanical component used in a piston engine to convert the reciprocating motion into rotational motion. The crankshaft is a rotating shaft containing one or more crankpins, that are driven by the pistons via the connecting rods.

Straight engine

Straight engine

The straight engine is a piston engine where all of the cylinders are aligned in a row along the crankshaft.

Flat engine

Flat engine

A flat engine is a piston engine where the cylinders are located on either side of a central crankshaft. Flat engines are also known as horizontally opposed engines, however this is distinct from the less common opposed-piston engine design, whereby each cylinder has two pistons sharing a central combustion chamber.

Straight-eight engine

Straight-eight engine

The straight-eight engine or inline-eight engine is an eight-cylinder internal combustion engine with all eight cylinders mounted in a straight line along the crankcase. The type has been produced in side-valve, IOE, overhead-valve, sleeve-valve, and overhead-cam configurations.

Flat-twin engine

Flat-twin engine

A flat-twin engine is a two-cylinder internal combustion engine with the cylinders on opposite sides of the crankshaft. The most common type of flat-twin engine is the boxer-twin engine, where both pistons move inwards and outwards at the same time.

Flat-four engine

Flat-four engine

A flat-four engine, also known as a horizontally opposed-four engine, is a four-cylinder piston engine with two banks of cylinders lying on opposite sides of a common crankshaft. The most common type of flat-four engine is the boxer-four engine, each pair of opposed pistons moves inwards and outwards at the same time.

Indian Four

Indian Four

The Indian Four was a motorcycle built by the Indian Motocycle Company from 1928 to 1942. It was based on the Ace motorcycle, which Indian bought as part of the assets of the Ace Motor Corporation in 1927.

Single-cylinder engine

Single-cylinder engine

A single-cylinder engine, sometimes called a thumper, is a piston engine with one cylinder. This engine is often used for motorcycles, motor scooters, go-karts, all-terrain vehicles, radio-controlled vehicles, portable tools and garden machinery. Single-cylinder engines are made both as 4-strokes and 2-strokes.

Straight-twin engine

Straight-twin engine

A straight-twin engine, also known as an inline-twin, vertical-twin, or parallel-twin, is a two-cylinder piston engine whose cylinders are arranged in a line along a common crankshaft.

Straight-three engine

Straight-three engine

A straight-three engine is a three-cylinder piston engine where cylinders are arranged in a line along a common crankshaft.

Wankel (rotary) engines

Wankel engines (sometimes called 'rotary engines') can be classified based on the number of rotors present. Most production Wankel engines have two rotors, however engines with one, three and four rotors have also been produced.[4][5] Wankel engines can also be classified based on whether they are naturally aspirated or turbocharged.

Most Wankel engines are fueled by petrol, however prototype engines running on diesel and hydrogen have been trialed.

Gas turbine engines

Gas turbine engines— mostly used for aircraft— are usually separated into the following categories:

  • Turbojet, gasses travel through a propelling nozzle
  • Turbofan, gasses travel through a ducted fan
  • Turboprop, gasses travel through an unducted propeller, usually with variable pitch
  • Turboshaft, a gas turbine optimised for producing mechanical torque instead of thrust

Discover more about Gas turbine engines related topics

Gas turbine

Gas turbine

A gas turbine, also called a combustion turbine, is a type of continuous flow internal combustion engine. The main parts common to all gas turbine engines form the power-producing part and are, in the direction of flow:a rotating gas compressor a combustor a compressor-driving turbine.

Turbojet

Turbojet

The turbojet is an airbreathing jet engine which is typically used in aircraft. It consists of a gas turbine with a propelling nozzle. The gas turbine has an air inlet which includes inlet guide vanes, a compressor, a combustion chamber, and a turbine. The compressed air from the compressor is heated by burning fuel in the combustion chamber and then allowed to expand through the turbine. The turbine exhaust is then expanded in the propelling nozzle where it is accelerated to high speed to provide thrust. Two engineers, Frank Whittle in the United Kingdom and Hans von Ohain in Germany, developed the concept independently into practical engines during the late 1930s.

Turbofan

Turbofan

The turbofan or fanjet is a type of airbreathing jet engine that is widely used in aircraft propulsion. The word "turbofan" is a portmanteau of "turbine" and "fan": the turbo portion refers to a gas turbine engine which achieves mechanical energy from combustion, and the fan, a ducted fan that uses the mechanical energy from the gas turbine to force air rearwards. Thus, whereas all the air taken in by a turbojet passes through the combustion chamber and turbines, in a turbofan some of that air bypasses these components. A turbofan thus can be thought of as a turbojet being used to drive a ducted fan, with both of these contributing to the thrust.

Turboprop

Turboprop

A turboprop is a turbine engine that drives an aircraft propeller.

Turboshaft

Turboshaft

A turboshaft engine is a form of gas turbine that is optimized to produce shaftpower rather than jet thrust. In concept, turboshaft engines are very similar to turbojets, with additional turbine expansion to extract heat energy from the exhaust and convert it into output shaft power. They are even more similar to turboprops, with only minor differences, and a single engine is often sold in both forms.

Source: "Engine configuration", Wikipedia, Wikimedia Foundation, (2023, January 30th), https://en.wikipedia.org/wiki/Engine_configuration.

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References
  1. ^ Posthumus, Cyril (1977) [1977]. "War and Peace". The story of Veteran & Vintage Cars. John Wood, illustrator (Phoebus 1977 ed.). London: Hamlyn / Phoebus. p. 70. ISBN 0-600-39155-8.
  2. ^ "Engine of the Day: Packard Inline Eight". www.jalopnik.com. Retrieved 15 November 2019.
  3. ^ Hemmings Classic Car. Vol. 6, no. 5. February 2010. p. 39. {{cite magazine}}: Missing or empty |title= (help)
  4. ^ "Technically Interesting: Dr. Wankel's Quad-Rotor Mercedes SL". www.bringatrailer.com. 21 March 2018. Retrieved 31 August 2019.
  5. ^ "How a Four-Rotor Wankel Engine Works". www.roadandtrack.com. 23 November 2016. Retrieved 31 August 2019.

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